Preform/Hanger Injection machine
+ Bottle blowing machine
+ Washing-Filling-Sealing machine
Automatic PP bottle IV solution production line includes 3 set equipment, Preform/Hanger Injection machine, Bottle blowing machine, Washing-Filling-Sealing machine. The production line has the feature of automatic, humanized and intelligent with stable performance and quick and simple maintenance. High production efficiency and low production cost, with high quality product which is the best choice for IV solution plastic bottle.
Step 1
Plenty of preforms are put into the hopper, then the rotary preforms feeding system convey preforms through hoisting conveyor. Independent horizontal splitting preform controlled interval screw preform loading.
Step 2
The preforms are divided with equal distance and transmitted to vertical rotary disk, then rotated by 180 degree and move to another horizontal preforms arranging disk. No preform blockage and no deviation with accurate position.
Step 3
Double row heating light box design, good heat dissipation, easy replacement and maintenance.
Step 4
Servo open type servo flexible transmission, the cam clamping fingers without plastic scrap and powder to ensure product quality.
Step 5
It adopts separate sealing unit design, which don’t interfere with each other. Good sealing to blow the bottle, no leakage. Stretching rod is driven by one servo system.
Step 6
When preforms are transmitted to bottle blowing station, servo system drives swing arm to push the hinge for opening and closing movement to achieve bilateral activity.
Step 7
The finished bottles are taken out from bottle blowing station. The manipulators of connecting mechanism pick them up and transmit to Wash-fill-seal machine manipulator to realize auto connection production.
| Item | Machine model | |||||
| CPS4 | CPS6 | CPS8 | CPS10 | CPS12 | ||
| Production capacity | 500ml | 4000BPH | 6000BPH | 8000BPH | 10000BPH | 12000BPH |
| Max bottle height | mm | 240 | 230 | |||
| Max preform height(with neck) | mm | 120 | 95 | |||
| Compressed air (m³/min) | 8-10bar | 3 | 3 | 4.2 | 4.2 | 4.5 |
| 20bar | 2.5 | 2.5 | 4.5 | 6.0 | 10-12 | |
| Chilled Water(m³/h) | 10°C(pressure: 3.5-4bar)8HP | 4 | 4 | 7.87 | 7.87 | 8-10 |
| Cooling Water | 25°C(pressure: 2.5-3bar) | 6 | 10 | 8 | 8 | 8-10 |
| Weight | T | 7.5 | 11 | 13.5 | 14 | 15 |
| Machine size(with Preform loading) | (L×W×H)(MM) | 6500*4300*3500 | 8892*4800*3400 | 9450*4337*3400 | 10730x4337x3400 | 12960×5477×3715 |
Step 1
It adopts direct link between conveying track and bottle feeding dial wheel, clamps the bottleneck to convey, with clean compressed air to accelerate the delivering, no scratching.
Step 2
The cleaning principle and process are: overturn the bottle; the suction pipe rises the cam to cover the bottle mouth; the ionic air pipe also rises to the bottle with the cam; the compressed air is blown into the blowing pipe to clean the bottle in the bottle, And simultaneously suck the particles entrained in the airflow out of the bottle.
Step 3
The washed plastic bottles are conveyed to filling station by manipulator, the filling nozzle trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. When the liquid fills the balance tank and reaches to the setting level, the liquid feeding pneumatic diaphragm valve close.
Step 4
This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling. It adopts double heating plates to heat caps and bottle ports separately, finish weld-sealing in non-contact hot-melt type. The heating temperature and time is adjustable.
Step 5
The sealed bottles are conveyed to bottle outputting track through bottle outputting station, and enter into the next process.
| Item | Machine model | ||||
| XGF(Q)/30/24/24 | XGF30/30/24/24 | XGF(Q)/36/30/36 | XGF(Q)/50/40/56 | ||
| Production capacity | 100ml | 7000BPH | 7000BPH | 9000BPH | 14000BPH |
| 500ml | 6000BPH | 6000BPH | 7200BPH | 12000BPH | |
| Applicable bottle size | ml | 50/100/250/500/1000 | |||
| Air consumption | 0.5-0.7Mpa | 3m3/min | 3m3/min | 3m3/min | 4-6m3/min |
| WFI consumption | 0.2-0.25Mpa | 1-1.5m3/h | |||
| Machine weight | T | 6 | 6.5 | 7 | 9 |
| Machine size | mm | 4.3*2.1*2.2 | 5.76*2.1*2.2 | 4.47*1.9*2.2 | 6.6*3.3*2.2 |
| Power consumption | Main motor | 4 | 4 | 4 | 4 |
| Capping oscillator | 0.5 | 0.5 | 0.5 | 0.5*2 | |
| Ionic air | 0.25*6 | 0.25*5 | 0.25*6 | 0.25*9 | |
| Conveyor motor | 0.37*2 | 0.37*2 | 0.37*2 | 0.37*3 | |
| Heating plate | 6*2 | 6*2 | 6*2 | 8*3 | |
